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Pilot's Lounge Members meetup

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  #1  
Old 04-26-2012, 06:24 PM
AndyJWest AndyJWest is offline
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I'd try cold bending, using multiple layers of thinner material. If it was good enough for Orville and Wilbur, it's good enough for that. Use glue, not brads though: http://www.popularwoodworking.com/te...the_wright_way

You'll probably need 2mm layers for that radius.
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Last edited by AndyJWest; 04-26-2012 at 06:26 PM. Reason: metricate
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  #2  
Old 04-26-2012, 07:05 PM
Basha Basha is offline
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Yes to building up in thin layers for that radius with the grain going in the same direction Veneers would do, you can buy Flexi Ply and Flexi Veneer 8' x 4' sheets tho, go to a local Joinery firm they may have some small offcuts you could borrow or even slice you some Ash or whatever you fancy using for your throttle knob. Ply is built up of layers that run perpendicular to each other thats what makes it strong and hard to bend.
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  #3  
Old 04-26-2012, 08:08 PM
bolox bolox is offline
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109 throttle quad- nice project

as it's basically a rectangular box with very near 6" diam circular bit on the back, I'd be looking for something like a 2" slice of 6" diam plastic drainpipe, (chop out a ~100 deg segment for pushrods if using linear pots?), cut slot(s) for levers and sandwich between 2 ply plates for the sides. finish of rest of front box with ply.
Thickness of slice dependant on what thickness of wood you use for the plates- total width of unit should be ~55mm.
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Old 04-26-2012, 09:36 PM
M2morris M2morris is offline
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You might have to make a jig, glue layers and then clamp them up tight and leave it for a couple of days.
I did some wood bending a couple years ago. I cut some 1/8" thick strips,
3/4" wide and stacked them 5 high. Don't know how well this is gonna help you, but its an idea anyway:

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Old 04-26-2012, 10:58 PM
WTE_Galway WTE_Galway is offline
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You could always try and get hold of some of this stuff:

http://www.ecocore.com.au/products/m...nding-plywood/
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Old 04-27-2012, 03:59 PM
5./JG27.Farber 5./JG27.Farber is offline
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M2morris whgat the hell is that? Looks like an elevator!
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Old 04-27-2012, 04:37 PM
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JG52Krupi JG52Krupi is offline
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Quote:
Originally Posted by 5./JG27.Farber View Post
M2morris whgat the hell is that? Looks like an elevator!
Looks more like an aircraft rudder to me!
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