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1) This seems Possible to do, I Guess the file you need to Edit is some Script file, but i don't which
2) I Think that isn't possible (I may be wrong)
3) You mean Merc squads with Capital Ships?
this can Easly be done by editing the Create_flight_2.script and the ShipDescriptions.xml File.
but if you mean a Capital Ship where the mercs can Escape to & Dock, I Really think this isn't possible, but it COULD be made with Heavy scripting
4) Propably only possible with scripts
If you want like Bigger squads, like 50 or more you propably need to edit the files i mentioned at 3)